Bacharach INJECTOR CALIBRATOR CD3 Spécifications

INSTRUCTION 67-9319INJECTOR CALIBRATOR CD3Part Number 67-7622 to 67-7627Installation/Operation/MaintenanceRev. 8 – January, 1999Bacharach, Inc.621 Hun

Page 1-4 Bacharach, Inc. Instructions 67-9319INTRODUCTION INJECTOR CALIBRATOR CD3" A "B O D Y T O S E A T C L A M P"

Instructions 67-9319 Bacharach, Inc. Page 1-5INJECTOR CALIBRATOR CD3 INTRODUCTIONB a r r i n g T o o l D r a i n H o s eC u m m i n

Page 1-6 Bacharach, Inc. Instructions 67-9319INTRODUCTION INJECTOR CALIBRATOR CD3P u l l e y s C a m b oxM a i n D r i v e M o t o rF

Instructions 67-9319 Bacharach, Inc. Page 1-7INJECTOR CALIBRATOR CD3 INTRODUCTIONFlywheel: A flywheel is mounted on the drivenend of t

Page 1-8 Bacharach, Inc. Instructions 67-9319INTRODUCTION INJECTOR CALIBRATOR CD3When a clamp or unclamp operation is desired(initiated b

Instructions 67-9319 Bacharach, Inc. Page 1-9INJECTOR CALIBRATOR CD3 INTRODUCTIONCalibration fluid is drawn from the reservoir (1)throu

Page 1-10 Bacharach, Inc. Instructions 67-9319INTRODUCTION INJECTOR CALIBRATOR CD3(c) Flowmeter Circuit (Injector Output)(Figure 1-13)The

Instructions 67-9319 Bacharach, Inc. Page 1-11INJECTOR CALIBRATOR CD3 INTRODUCTIONA temperature sensor, mounted in the reservoir, iscon

Page 1-12 Bacharach, Inc. Instructions 67-9319INTRODUCTION INJECTOR CALIBRATOR CD3Figure 1-14B. Pneumatic SystemFigure 1-14A. Intensifier

Instructions 67-9319 Bacharach, Inc. Page 2-1INJECTOR CALIBRATOR CD3 INSTALLATIONFigure 2-1. CD3 DimensionsFigure 2-2. Spring TensionFigure 2-3. Shi

WARRANTYBacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free fromdefects in material and manufacture and will conf

Page 2-2 Bacharach, Inc. Instructions 67-9319INSTALLATION INJECTOR CALIBRATOR CD3Figure 2-4. Electrical ConnectionsFigure 2-5. Water

Instructions 67-9319 Bacharach, Inc. Page 2-3INJECTOR CALIBRATOR CD3 INSTALLATIONFigure 2-6. Air ConnectionFigure 2-7. Adjust Air PressureFigure 2-8

Page 2-4 Bacharach, Inc. Instructions 67-9319INSTALLATION INJECTOR CALIBRATOR CD3Figure 2-9. Calibration Fluid DipstickFigure 2-10.

Instructions 67-9319 Bacharach, Inc. Page 2-5INJECTOR CALIBRATOR CD3 INSTALLATIONFigure 2-12. Initial Checks - Air PressureFigure 2-13. Initial Chec

Page 2-6 Bacharach, Inc. Instructions 67-9319INSTALLATION INJECTOR CALIBRATOR CD3CONDITION YES NO___________________________________

Instructions 67-9319 Bacharach, Inc. Page 2-7INJECTOR CALIBRATOR CD3 INSTALLATION2.8 Repacking for Shipping1. Drain the calibration fluid reservoir

Page 2-8 Bacharach, Inc. Instructions 67-9319INSTALLATION INJECTOR CALIBRATOR CD3NOTES

Instructions 67-9319 Bacharach, Inc. Page 3-1INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-1. Cummins Injector Accessories3.0 OPERATION3.1 Cummin

Page 3-2 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-3. Pulley3.1.2 Changing SpeedThe CD3 calibrator

Instructions 67-9319 Bacharach, Inc. Page 3-3INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-4. Changing SpeedFigure 3-5. Changing CamsFigure 3-6.

Instruction 67-9319 Bacharach, Inc. iTABLE OF CONTENTS1.0 INTRODUCTION ...

Page 3-4 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-7. Discharge Head &

Instructions 67-9319 Bacharach, Inc. Page 3-5INJECTOR CALIBRATOR CD3 OPERATION3.1.5 Mounting Cummins Type PTDCylindrical InjectorsBefore moun

Page 3-6 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD33.1.5.2 Clamping Body to Seat6. Lift the pulley cover to

Instructions 67-9319 Bacharach, Inc. Page 3-7INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-15. Injector Clamped15. Release the HOLD TO OPERATE bu

Page 3-8 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD33.1.6 Mounting Cummins Types PTB andPTC Cylindrical Inje

Instructions 67-9319 Bacharach, Inc. Page 3-9INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-19. Body to Seat ClampFigure 3-20. Timing Light &

Page 3-10 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD316. Release the HOLD TO OPERATE button firstand then th

Instructions 67-9319 Bacharach, Inc. Page 3-11INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-23. Flanged Injector AccessoriesFigure 3-24. Injector

Page 3-12 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-26. Body to Seat ClampFigure 3-27. Timing Ligh

Instructions 67-9319 Bacharach, Inc. Page 3-13INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-29. Injector ClampedFigure 3-30. Testing Injectors17.

ii Bacharach, Inc. Instruction 67-9319TABLE OF CONTENTS (cont.)4.0 MAINTENANCE & TROUBLESHOOTING ...

Page 3-14 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3The reading is in mm3/stroke, which is equivalent tocm3

Instructions 67-9319 Bacharach, Inc. Page 3-15INJECTOR CALIBRATOR CD3 OPERATION3.2 Detroit Diesel (DD) InjectorsCummins 189 cam (67-6370) is

Page 3-16 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-34. PulleyFigure 3-35. Changing SpeedFigure 3-

Instructions 67-9319 Bacharach, Inc. Page 3-17INJECTOR CALIBRATOR CD3 OPERATIONInjector Cam P/N Cam ID53, 71, 92 & 92 M 77-0610 53,71,921

Page 3-18 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 38. DD Type 53, 71, 92 & 92MAccessoriesFigur

Instructions 67-9319 Bacharach, Inc. Page 3-19INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-40. Body to Seat ClampFigure 3-41. Injector Setup3.2.

Page 3-20 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD315. Make sure the O-rings are in position in themanifol

Instructions 67-9319 Bacharach, Inc. Page 3-21INJECTOR CALIBRATOR CD3 OPERATIONFigure 3-44. DD Type 149 Injector AccessoriesFigure 3-45. Acce

Page 3-22 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-47. Injector SetupFigure 3-48. Injector Clampi

Instructions 67-9319 Bacharach, Inc. Page 3-23INJECTOR CALIBRATOR CD3 OPERATION3.2.6 Mounting DD Injector Type 8.2 LiterBefore mounting injec

TECHNICAL DATA AND FEATURES• Synchronous drive motor• Digital fuel measurement• Floor standing unit; full welded frame construction• Operating speeds:

Page 3-24 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-53. Injector SetupFigure 3-54. Injector Clampi

Instructions 67-9319 Bacharach, Inc. Page 3-25INJECTOR CALIBRATOR CD3 OPERATIONThe gauge reading will decrease from the greensegment of the d

Page 3-26 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3Figure 3-56. Testing InjectorsStamped Add Correct Toler

Instructions 67-9319 Bacharach, Inc. Page 3-27INJECTOR CALIBRATOR CD3 OPERATION3.2.8 Unclamping1. Disconnect the fuel inlet.2. Press & ho

Page 3-28 Bacharach, Inc. Instructions 67-9319OPERATION INJECTOR CALIBRATOR CD3NOTES

Instructions 67-9319 Bacharach, Inc. Page 4-1INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTING4.0 MAINTENANCE &TROUBLESHOOTING4.1

Page 4-2 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD3At the same time the fluid is

Instructions 67-9319 Bacharach, Inc. Page 4-3INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTING4.1.3 Changing Cambox OilAfter three mo

Page 4-4 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD34.2 TROUBLESHOOTING4.2.1 Cha

Instructions 67-9319 Bacharach, Inc. Page 4-5INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTINGTROUBLESHOOTING CHART FOR ELECTRICAL PR

TECHNICAL DATA AND FEATURES (Continued)• Indicator Lights:- Power (red) - Heat/Cool (amber) - Clamping (amber).• Accessibility: Two front and one uppe

Page 4-6 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD34.2.2 Hydraulic SystemCheckin

Instructions 67-9319 Bacharach, Inc. Page 4-7INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTINGFigure 4-10. Fuel Arm O-RingFigure 4-11

Page 4-8 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD34.2.5 Changing FusesF-1 (2 Am

Instructions 67-9319 Bacharach, Inc. Page 4-9INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTING4.2.6 Checking Main PC BoardBetween the

Page 4-10 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD34.3 Adjustments4.3.1 Calibra

Instructions 67-9319 Bacharach, Inc. Page 4-11INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTING4.3.3 Adjusting Pulley cover Interlock

Page 4-12 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD3 3. Open the hinged side doo

Instructions 67-9319 Bacharach, Inc. Page 4-13INJECTOR CALIBRATOR CD3 MAINTENANCE AND TROUBLESHOOTINGCAUTIONBefore turning on main drive, m

Page 4-14 Bacharach, Inc. Instructions 67-9319MAINTENANCE AND TROUBLESHOOTING INJECTOR CALIBRATOR CD3NOTES

Instructions 67-9319 Bacharach, Inc. Page 5-1INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.0 ILLUSTRATED PARTS LISTThese lists

Instructions 67-9319 Bacharach, Inc. Page 1-1INJECTOR CALIBRATOR CD3 INTRODUCTION1.0 INTRODUCTIONBacharach Model CD3 Injector Calibrato

Page 5-2 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.1 Console, Front and Side ViewsI

Instructions 67-9319 Bacharach, Inc. Page 5-3INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.1 Console, Front and Side Views (Co

Page 5-4 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.2 Console, Rear ViewItem* Descri

Instructions 67-9319 Bacharach, Inc. Page 5-5INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.3 Cabinet, Front & Left Side Vi

Page 5-6 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.3 Cabinet, Front & Left View

Instructions 67-9319 Bacharach, Inc. Page 5-7INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.4 Cabinet, Top ViewItem* Descriptio

Page 5-8 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.4 Cabinet, Top View (cont.)

Instructions 67-9319 Bacharach, Inc. Page 5-9INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.5 Operator’s TableItem* Description

Page 5-10 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.5 Operator’s Table (cont.)

Instructions 67-9319 Bacharach, Inc. Page 5-11INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.6 Optical DetectorItem* Descriptio

Page 1-2 Bacharach, Inc. Instructions 67-9319INTRODUCTION INJECTOR CALIBRATOR CD3Figure 1-2. Console FeaturesFeature Operation__________

Page 5-12 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.7 Cambox AssemblyItem* Descript

Instructions 67-9319 Bacharach, Inc. Page 5-13INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.8 Calibration Fluid Plumbing Syste

Page 5-14 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.9 Pneumatic and Hydraulic Plumb

Instructions 67-9319 Bacharach, Inc. Page 5-15INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.10 Calibrator Wiring HarnessItem*

Page 5-16 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.10 Calibrator Wiring Harness (c

Instructions 67-9319 Bacharach, Inc. Page 5-17INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.10 Calibrator Wiring Harness (cont

Page 5-18 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.11 Electrical Control PanelItem

Instructions 67-9319 Bacharach, Inc. Page 5-19INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.11 Electrical Control Panel (cont.

Page 5-20 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.12 Electrical Power System

Instructions 67-9319 Bacharach, Inc. Page 5-21INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.12 Electrical Power System (cont.)

Instructions 67-9319 Bacharach, Inc. Page 1-3INJECTOR CALIBRATOR CD3 INTRODUCTIONFeature Operation_____________________________________

Page 5-22 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.12 Electrical Power System (con

Instructions 67-9319 Bacharach, Inc. Page 5-23INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.12 Electrical Power System (cont.)

Page 5-24 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.13 Basic Calibrator Accessories

Instructions 67-9319 Bacharach, Inc. Page 5-25INJECTOR CALIBRATOR CD3 PARTS LISTS AND DIAGRAMS5.14 Accessories for use with Cummin

Page 5-26 Bacharach, Inc. Instructions 67-9319PARTS LISTS AND DIAGRAMS INJECTOR CALIBRATOR CD35.15 Accessories for use with DD

INJECTOR CALIBRATOR CD3 APPENDIXInstructions 67-9319 Bacharach, Inc. Page A-1A1.0 APPENDIX A: CALIBRATOR AUDIT KITA1.1 DESCRIPTIONThe Calibrator

Page A-2 Bacharach, Inc. Instructions 67-9319APPENDIX INJECTOR CALIBRATOR CD3NOTES: